Thin-film metrology

Sheet resistance,
mapped at 3 µm.

A contactless THz transmission measurement gives you the sheet resistance of a thin-film conductor directly — at a resolution no other contactless method reaches over large areas, and through insulating overlayers that stop a four-point probe.

Measurement chain — THz excitation to sheet-resistance map Schematic
01 THz excitation 02 Near-field transmission 03 Reference vs. sample 04 Sheet-resistance map fs pulse · 780 nm EMITTER THz pulse broadband, sub-ps TeraSpike tip near field · µm above film THIN FILM σs SUBSTRATE plane-wave THz · substrate side — — reference (bare substrate) ——— transmitted through film Tinkham inversion → σs TIME — 0…20 ps slit defect 1 Ω/□ 2000 Ω/□ up to 5 ms / pixel
3 µm
Max. spatial resolution
5 .. 30 ms (typ.)
Per pixel
1–2000 Ω/□
Optimal measurement range
Contactless
Non-destructive
The problem

Every other method forces a trade.

Contactless techniques average over a footprint far larger than the defects you are looking for. Contact techniques resolve better but touch the film — and stop at the first insulating layer.

Method Contact Typical footprint Buried layers
Four-point probe Yes — invasive mm-scale probe spacing No
Eddy-current No mm-scale coil Yes
Microwave / open resonator No sub-mm to mm Yes
THz near-field transmission No down to 3 µm Yes

Footprint figures are order-of-magnitude for the method class, not vendor specifications — the point is the gap in scale, which is two to three orders of magnitude. The THz figure is the max. spatial resolution of the TeraSpike TD-800-X in HR configuration.

The method

Three steps, no contact.

The probe tip sits in the near field of the layer, so the resolution is set by the tip geometry rather than by the THz wavelength. That is what breaks the diffraction limit.

Step 01 · Illuminate

A sub-picosecond THz pulse

A broadband single-cycle pulse is generated by femtosecond excitation and sent as a plane wave through the sample from the substrate side. Because the pulse is broadband, one acquisition carries the full spectral response.

Step 02 · Sample the near field

A photoconductive tip, µm above the film

The TeraSpike microprobe records the transmitted field in the near field of the conducting layer. The photo-switch gap — 1.5 µm on the HR probe — sets the spatial resolution, not the wavelength.

Step 03 · Invert

Reference and sample, into Ω/□

Comparing the transmitted waveform against a reference on bare substrate yields the complex transmission. A thin-film inversion converts it to sheet conductivity, pixel by pixel.

What you get

A map, not a number.

Each pixel is a full time-domain waveform, so the result is a spatially resolved image of the layer rather than an average over a probe footprint.

nm-scale
Slit defect width

Cracks and slits far narrower than the spatial resolution still register, because they interrupt the current path the THz field drives.

6 ″ +
Wafer-scale coverage

At up to 5 ms per pixel, full-wafer and large-area maps stay practical — including flat, curved and rough surfaces.

Insensitive
To scattering & lifetime

No parasitic sensitivity to carrier-lifetime variation, and optical scattering does not disturb the measurement.

Applicable to

Which layers this works on.

Anything with a measurable sheet conductance in the 1–2000 Ω/□ window — transparent conductors through to thin-film metals.

ITOTransparent conductor
Non-ITO TCOEmerging materials
Metal meshSub-µm line widths
Silver nanowireCoatings
PEDOT:PSSConductive polymer
Graphene2D material inspection
Doping layersSemiconductor
Thin-film metalsGeneral

In devices: flexible and curved touch sensors, displays, OLEDs, thin-film solar cells, smart windows, EM shielding and flexible electronics.

What it takes

The instruments behind it.

If you want the measurement in-house, this is the chain — probe, scanner, analysis.

Measured samples

Published with permission.

Measurement images published with the kind permission of the sample owners.

Two ways in

Measure it here, or measure it yourself.

Most projects start with us measuring a sample, because that answers the feasibility question before anyone specifies a system.

Service

Send us a sample

We run the measurement, deliver the maps and the raw waveforms, and tell you what the data does and does not support. Also available as a research study or a technology-development project.

Instrument

Build it into your line

Tell us your layer stack, the resistance window and the area you need to cover. We will name the probe, the scanner configuration and the realistic throughput — or say when the method does not fit.